How to Build a DIY Brick Fireplace Hearth with a Shiplap Accent Wall & Rustic Wood Beam Mantle
Part 2 | DIY Rustic Wood Beam Mantle
We previously updated our fireplace with shiplap and a wood beam before we updated it again to DIY the brick hearth. Part 2 and Part 3 of this tutorial show some images and information that can also be found and in more detail on the original DIY shiplap fireplace post.
Tools, Materials & Measurements
Tools
- Kreg Pocket-Hole Jig
- Drill & driver combo
- Sanding block
- Circular saw
Materials
- 4×8″ Wood beam for the mantle (cut to desired length)
- 3 – 4″ Wood screws
- Paintable wood filler
- Wood stain (Minwax special walnut & weathered oak)
- Stain brush
Measurements
- Wood beam for the mantle – 4×8″ x 83″ in length
Step 1 – Measure and cut wood beam for mantle
After selecting the size of your new wood beam mantle you can prepare it for installation. Our wood beam is a 4×8″ piece of fir wood. We picked it up at a Dunn Lumber (our local hardware stores do not carry this size) and cut it to 83″ in length. At this size it overhangs 4″ over the face of the fireplace bricks and 3″ over both sides of the new brick fireplace surround. Be sure the wood is completely dry before installing.
Step 2 – Install wood beam into studs
Find the studs in the wall to attach the new wood beam mantle to. Once you know where to anchor the mantle, drill holes with a Kreg Jig and use 4″ wood screws to secure the beam into the studs.
Before staining the mantle, fill the holes with wood filler. Fill it generously and completely and leave a bump on top. For deep holes like these, wait 24 hours for it to dry completely, it will flatten down as the filled settles. Finally, sand the whole beam completely before staining.
Step 3 – Stain wood beam
Tape off the area around your new wood beam mantle. Test your stain on some of the excess wood (all wood stains differently, this ensures your happy with the color on your particular wood). I like to use a mix of Weathered Oak and Special Walnut to achieve a rustic farmhouse color.
Stain the beam completely and allow it to dry for 24 hours. Alternatively, you could stain the beam before installing it and then just stain over the wood filled screw holes after it is attached to the wall. Optionally, you can wait until after installing the shiplap (as we did) to do this step.
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It is beautiful!! Do you mind sharing what the height of the mantle is to the floor?!
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Thanks! 50″ from the floor to the base of the mantle beam.
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Hi guys I have one more comment to make. For all of the DIY community. I think Bree has a gas fireplace. Please please please whatever you do, find out exactly what fireplace you have, download the specs on that fireplace, and follow the clearance instructions in the manual. Most gas and wood-burning fireplaces require, Not recommend, 12 inches of clearance from the fireplace opening to the side wall, 20 inches for the hearth extending out from the fireplace opening with an additional 28 inches of some type of non-combustible material for a total of 48 inches of non-combustible material past the edge of your fireplace. I saw a question in here asking how high the mantle wise on this particular fireplace. Every fireplace is different and you must follow the manufacturers requirements. We just got it a home that burned down last November because the fireplace surround was not sufficient and burning embers ignited the wood floors. Again, every fireplace is different but please do your homework before you attempt to do a fireplace makeover.
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The fireplace looks so good. 🙂 I am dreaming of this DIY, time to convince the hubby HA 😉
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It’s lovely to see this transformation from start to finish. I would love to have a shiplap accent wall like that – but wow is that brick incredible! SO much charm!
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Definitely need mad skills to do that. If I did something like this, it would be a total nightmare for me – but your tutorial is so detailed that I am sure someone handy can do this!
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Wow. I am pretty sure that I need to do my fireplace now. WOW.
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This looks fantastic. I love that you emphasize that its not perfect, its a DIY! It gives me the courage to try knowing its OK to DIY imperfectly (though to me this IS perfect).
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This project looks intense. Like wow I love to DIY but not sure I could take this one on. It turned out beautifully in your home.. 🙂
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It looks like something that had been there the entire time… Love the details you’ve added to it especially the cute accent decor, beautiful..
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I love this. I want a fireplace but I only have a tiny flat. One day…..
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Whoa what a major project! Looks awesome. Our fireplace is more like the second photo. My brother-in-law has been wanting to update his though. This is the perfect project for him this summer.
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It’s amazing what a coat of paint can do. Then you went and transformed the entire thing! It looks like it was a big project, but the outcome looks awesome!
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This is so detailed, I want to do this DIY to our home. I just am not sure yet if I have the skill.
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Great job you did here, thank you for sharing with us. I love fireplaces, they really add beauty to a home. Apart from the heat that is.
Would have loved to know how much it cost you to create it.
Bree
Thank you! Overall the cost was just about $400.
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Did you do this DIY because of cost, or ? I am wondering if I could hire this out, or if its crazy expensive. thx…
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We were quoted between $1100-1500 to have the brick installed for us, so we went for the DIY and only spent around $400 for everything including the shiplap and paint. Hope that helps!